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  • THERMAL OIL
    BOILER

  • HOT & SUPERHEATED
    WATER BOILER

  • STEAM
    BOILER

SUGIMAT  heaters are designed to work with fossil fuels (gas, diesel and fuel-oil), with biomass or with non-conventional fuels. They adapt completely to the client’s needs and reduce the payback time by providing maximum efficiency and minimum down time. 

 

THERMAL OIL HEATERS

SUGIMAT thermal oil heaters are designed to work with fossil fuels (gas, diesel and fuel-oil), with biomass or with non-conventional fuels. They adapt completely to the client’s needs and reduce the payback time. 

This type of heaters have many advantages with respect to steam conventional equipment. Firstly, thermal oil requires no specific treatment and it helps obtaining an ouput higher than 85% for biomass boilers or higher than 90% for fossil fuel boilers.

Secondly, thermal oil heaters do not require heater rooms nor heater operator, thus the costs are considerably reduced. Also, oil works also as a lubricant fluid and prevents installation from corrosion, therefore no maintenance is needed.

Thirdly, another great advantage of thermal oil installations is that they work at low pressure, which increases safety and reduces the risks for high pressure.

TECHNICAL DATA

  • Types of fuel: fossils, biomass and non-conventional fuel
  • Capacity: up to 50MW
  • Design: coils
  • Maximum working temperature: up to 395 ºC in HTF
  • Layout: vertical/horizontal

 

BASIC FEATURES 

  • Heaters with one or three fumes passes
  • Series coil connection without mixing temperatures: it allows for an accurate control of the thermal oil flow inside the heater
  • Header cooled by the fluid itself: it prevents the need if refractory material. Thus, a minimum maintenance of the parts subject to radiation inside the heater is guaranteed. This type of header also prevents, in case of a pump stoppage, the oil inside the heater from degrading when receiving an additional energy input coming from the refractory mass.

 

CONSTRUCTIVE METHODS 

According to Design Code AD-2000 Merkblatt

  •  Coils welding:
    • Arc welding with tungsten electrode and inert gas (UNE-EN ISO 4063:2011) (141)
    • Metallic materials arc Welding with basic-type coated electrode (UNE-EN ISO 4063) (111)
  • Base material and filler material according to EN 10204:2004/3.1
  • Non-destructive tests (NDT) according to AD-2000 Merkblatt HP 5/3 AP1.
  • Certification of welding procedure qualification according to UNE EN 288, AD-2000 HP 2/1 y HP 5/2.
  • Welders qualification according to UNE EN ISO 287 and AD-2000 HP3.
  • Quality Assurance System ISO 9001:2008, Certification number 12 100 42980 TMS
    • Certified by TÜV SÜD Management Service, Certification Code QMS-TGA-ZM-07-92.
  • Certification Pressure Equipment Directive D-97/23/CE, Anex III, Module H with Certification number DGR-0036-QS-984-14.
    • Certified by TÜV SÜD Industrial Service Gmbh, Notified Body Nº36.

According to Design Code ASME VIII Y ASME I

  • Coils welding:
    • GTAW, Gas Tungsten Arc Welding, according to ASME IX.
    • SMAW, Shielded Metal-Arc Welding, according to ASME IX.
  • Welding Procedures according to ASME IX.
  • Certified welders according to ASME IX.
  • Base material and filler material according to ASME II.
  • Non-destructive tests (NDT) according to ASME V.
  • ASME S Stamp, for manufacturer and assembly of power Boiler, Certificate Nº: 45,801.
  • ASME U Stamp, for Manufacturer of pressure Vessel, Certificate Nº: 45,802.

HOT WATER AND OVERHEATED WATER BOILERS

HOT WATER AND OVERHEATED WATER BOILERS 

SUGIMAT’S hot water boilers and overheated water boilers are designed to work with fossil fuels (gas, diesel and fuel oil), with biomass or with non-conventional fuels. They adapt completely to the client’s needs and reduce the payback time.

This type of boilers range from 0.35MW to 15MW. The design can be water-tube or fire-tube. According to the client’s needs and to the fuel used, they can be horizontal or vertical. Maximum working temperature reaches 200ºC.
 
The sizing and equipment of our products fulfil the client’s specifications with a number of options and possibilities. 
 
SUGIMAT’s clients are advised so that they can choose the most appropriate option according to the type of industry and the specific characteristics of their factory. Thanks to this personalised attention, we can reach the best figures in energy efficiency. Our high-efficient equipment is made with high-quality material and finish and are equipped with the best safety devices.
 
 

 

TECHNICAL DATA

  • Types of fuel: fossils, biomass and non-conventional fuel
  • Capacity: from 0.35 to 15 MW
  • Design: water-tube or fire-tube
  • Maximum working temperature: up to 200ºC
  • Layout: vertical/horizontal

 

CONSTRUCTIVE METHODS 

According to Design Code AD-2000 Merkblatt

  •  Welding:
    • Arc welding with tungsten electrode and inert gas (UNE-EN ISO 4063:2011) (141)
    • Metallic materials arc Welding with basic-type coated electrode (UNE-EN ISO 4063) (111)
  • Base material and filler material according to EN 10204:2004/3.1
  • Non-destructive tests (NDT) according to AD-2000 Merkblatt HP 5/3 AP1.
  • Certification of welding procedure qualification according to UNE EN 288, AD-2000 HP 2/1 y HP 5/2.
  • Welders qualification according to UNE EN ISO 287 and AD-2000 HP3.
  • Quality Assurance System ISO 9001:2008, Certification number 12 100 42980 TMS
    • Certified by TÜV SÜD Management Service, Certification Code QMS-TGA-ZM-07-92.
  • Certification Pressure Equipment Directive D-97/23/CE, Anex III, Module H with Certification number DGR-0036-QS-984-14.
    • Certified by TÜV SÜD Industrial Service Gmbh, Notified Body Nº36.

 

 

According to Design Code ASME VIII Y ASME I

  • Coils welding:
    • GTAW, Gas Tungsten Arc Welding, according to ASME IX.
    • SMAW, Shielded Metal-Arc Welding, according to ASME IX.
  • Welding Procedures according to ASME IX.
  • Certified welders according to ASME IX.
  • Base material and filler material according to ASME II.
  • Non-destructive tests (NDT) according to ASME V.
  • ASME S Stamp, for manufacturer and assembly of power Boiler, Certificate Nº: 45,801.
  • ASME U Stamp, for Manufacturer of pressure Vessel, Certificate Nº: 45,802

STEAM BOILERS

SUGIMAT designs and manufactures boilers using saturated steam as heat transfer fluid.

These are installations with fire-tube or water-fire-tube boilers designed to work with biomass or with non-conventional fuels. The maximum working pressure is 20 bar and they can be horizontal or vertical. SUGIMAT steam boilers can work with any type of solid waste and with a maximum working temperature of 215ºC and a capacity up to 12 Ton steam/hour.   

 

TECHNICAL DATA

  • Types of fuel: biomass and non-conventional fuel
  • Capacity: up to 12 Ton steam/hour
  • Design: water-tube /water-fire-tube
  • Maximum working pressure. 20 bar
  • Maximum working temperature:215ºC
  • Layout: vertical/horizontal

   

 

 

CONSTRUCTIVE METHODS 

According to Design Code AD-2000 Merkblatt

  •  Coils welding:
    • Arc welding with tungsten electrode and inert gas (UNE-EN ISO 4063:2011) (141)
    • Metallic materials arc Welding with basic-type coated electrode (UNE-EN ISO 4063) (111)
  • Base material and filler material according to EN 10204:2004/3.1
  • Non-destructive tests (NDT) according to AD-2000 Merkblatt HP 5/3 AP1.
  • Certification of welding procedure qualification according to UNE EN 288, AD-2000 HP 2/1 y HP 5/2.
  • Welders qualification according to UNE EN ISO 287 and AD-2000 HP3.
  • Quality Assurance System ISO 9001:2008, Certification number 12 100 42980 TMS
    • Certified by TÜV SÜD Management Service, Certification Code QMS-TGA-ZM-07-92.
  • Certification Pressure Equipment Directive D-97/23/CE, Anex III, Module H with Certification number DGR-0036-QS-984-14.
    • Certified by TÜV SÜD Industrial Service Gmbh, Notified Body Nº36.

According to Design Code ASME VIII Y ASME I

  • Coils welding:
    • GTAW, Gas Tungsten Arc Welding, according to ASME IX.
    • SMAW, Shielded Metal-Arc Welding, according to ASME IX.
  • Welding Procedures according to ASME IX.
  • Certified welders according to ASME IX.
  • Base material and filler material according to ASME II.
  • Non-destructive tests (NDT) according to ASME V.
  • ASME S Stamp, for manufacturer and assembly of power Boiler, Certificate Nº: 45,801.
  • ASME U Stamp, for Manufacturer of pressure Vessel, Certificate Nº: 45,802.
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